Toshiba Tosvert VF-A5 Bedienungsanleitung

TOSHIBAE6580516High-Performance Inverter Instruction ManualTOSVERT VF-A5200V0.4--55kW400V0.75~75kWNOTICE1. Make sure that this Instruction Manual is

3.3 Removal of the ROM Interface Window and Operation PaneiOperation panel( iV )ROM interface window(I) Press where the word PUSH is located. IThe to

37kW'^-0l2 hole2-016 holeWARNINGFor safety reasons, unless making wiring connections, please leave this cover installed at all times.Never remove

10. OptionsStandalone and installable options are available for this unit. Select according to your application.10.1 Standalone OptionsNameModelFunc

10.2 Installable OptionsOption name Function and purposeModel Remarks (Note)cocCDQ.XQ>3Q.DO3Q.Ç12-bit Binary Input 12-bit binary inputVE5X-1526A A

11. Error Displays and TroubleshootingInverter trip causes and remedies are shown in Table 11-1, and the causes and remedies of other

Table 11-1 Fault displays, details, and remediesDisplay Details Presumed causesRemediesReferencepageПРЭOvervoltage during constant speed run• The inpu

Table 11-1 Fault displays, details, and remediesDisplay Details Presumed causesRemediesReferencepage*UP 1Undervoltage trip (main circuit)• Input volt

LOverload alarm Same asOL/nand DcntPOven/oltage alarmSame as dp i~DP3COvercurrent alarmSame as DC I~DC3HOverheat alarmSame as dhIf multiple alarms fro

11.2 Other Fault TroubleshootingPerform the following checks if other faults occur.The motor does not run.YesNoIs the LED display lit?Check the inp

12. Maintenance and Inspection12.1 Preventive Maintenance and Periodic InspectionPreventive maintenance is required to operate this inverter in its

12.2 Component ReplacementThe inverter is composed of various electronic components including semiconductor elements.Periodic inspection of the f

4. Operation PrecautionsObserve the following points when using the VF-A5 inverter4.1 Cautions Regarding MotorComparison with commercial power source

13. storageObserve the following points when the inverter is not used immediately after purchase or when not used for a long period o

AppendixAppendix Table 1. Parameter listParameter groups ’ Cr. □1 KJUser parametersFFundamenta! parameters #1 (V/F, accel/decel etc.)Fundamental para

I IKJ(User Parameters)FunctionTiUeAdjustment rangeResolutionDefaultF*age(User-changed parameters)• Displays the parameters that differ from the standa

0 (Fundamental Parameters #2)FunctionTitleAdjustment rangeFtesolutionDefault PagoMaximum voltage frequency #2———---------1----urLd ¡25~400 0.01/0.1 H

(Special Control Parameters)Function . Title Adjustment rangeResolution Default PageStart-up frequencyF-5t1t0.0-10~ 0.1/0.01 Hz 0.164End frequencyF“£n

St (Terminal Selection Parameters)FunctionTfUeAc^ustment rangeResolution DefaultPageInput terminal selection• 1 ¡h ;0: Standard terminal functions 1:

FunctionTitleAdjustment rangeFtesolutionDefaultPageRR input specieU function selection1110. Standard 1: FH2: TACC/TDEC muitiplication fector 3. VB mul

FunctionPreset speed selectionOther j Mode selection than 01j 1st speedj 1st speed run mode+•2 or j 2nd speed higher• 2nd speed run mode3or ¡3rd s

r~(Protection Parameters)Function Titte Adjustment rangeFtesolutionDefwHPageDynamic braking selection (DBR)Pb Ij0; No DBR1: With DBR, no OLr detection

Function TitfeAdjustment rangeResolution DefaultPageUndervoltage trip selectionUP5L I10: Trip disabled 1: Trip (during run)—080Undervoltage detection

Braking during power off:Loads that generate a negative torque:Motors with brakes:The inverter will enter the coast-stop state when the power sourc

Gi-Pb. (Pattern Run Parameters)FunctionTitle Adjustment rangeFtesolutionDetautt PagePattern run selectionPSEL—1-----10: OFF-082,83t_L - .1: ON1 Patter

FunctionTitleAdjustment range ResolutionDefault1¡Speed #1 drive continuation mode 1 1 1 I 1 t 1i.._ ... ... ...

(Feedback Parameters)FunctionTiUeAdjustment range ResolutionDefaultPageFeedback control selectionFbP !tII-+ IIIIIII!II0; No feedback control1: PID con

I ^ L« ^LjiT.c r”(Communication Parameters)FunctionTitle Adjustment rangeResolutionDefault PageRS232C baud rate b<“h0 i11110: 2400 baud 1: 4800 ba

C ^JU t (Utility Parameters)FunctionTitleAdjustment rangeResolution DefaultPageIndustrial application parameters selectionRPL i 1 1 1 1 1 1 1i1j0; D

FunctionTrueAdjustment rangeResolutionDefault PageBlind function selectionfaL od0: Blind1; Selective unblinding—0501 j Fundamental parameters #21t-bLF

n(AM/FM Adjustment Parameters)FunctionTitle Adjustment range F)esolutionDefauRPageFM terminal function selection4FflSL !i1111I1I11i1111ti1jii110; Pre-

Appendix Table 2. List of trips • Trips (registered as past faults)oENo error (only during display of past faults)or- 1 1Overcurrent during accelerati

Appendix Figure 1. Input terminai informationThe eleven input terminals correspond to the following bits. A group (input terminals 1 to 5)(Always I (O

Appendix Figure 3. Character codesCharacter codes (numbers)012 3 4 - 5 67 89—n11г3s&ot8 3-Character codes (letters)A a B b C cD d E eF fG gHh1 iJ

Running with light loads:Power-factor improvement capacitors;Operating a large capacity motor with a light load using a small capacity (kVA) inverter

Appendix Table 3. Standard default settings per inverter capacityInverter modelInvertertypeformdisplayVbhage boost .MaximumvottageDBR controlDBRresist

Appendix Table 4. Industrial Application Parameters Industrial Application Parameters (Pump)When RP5. is set to { , . Z,<-P . CrD ! and Cr-Ub wil

Groupr-_r» I IPumpFunctionTitle Adjustment rangeResolutionDefaultRemarksRR input selectionnr- Jo—I-------11--1-------! •0: Standard 1: Adjustable—1 G

GroupFunctionTitleAdjustment rangeResolutionDefaltRemarksr~ 1PumpFeedback control selectionFbP !“T----111110: No feedback control1: PID control2: Spe

Industrial Application Parameters (Fan)When CriJt: RPL 's 5 • Cr-Li • Cr-F • GrQS C--iJt w'l' be available in settingmonitor mode, and

Groupf-FanFunctionTitleAdjustment rangeFtesolutionDefaultRemarksRR input selectionrr in j. . j0: Standard 1: Adjustable-1Gr.SF1 {RR reference point #

GroupFunctionTitleAdjustment rangeFtesolutionDefauKRemarksFanFeedback control selection1*2 ¡Feedback input signal ¡selection1)11111!_ .. ...

industrial Application Parameters (Conveyor)When C^JDfc RPL is set to 3. , G--P , G^F3 . G--Pt . G^G!3 and GrJUt will beavailable in settings moni

Group r-„riDConveyorFunctionTitte Adjustment rangeResolution DefaultRemarks1 " ...Other ¡1st speed than 1Sr-C Î i. 1Lower limi

GroupZjConveyorFunctionTitleAdjustment range ResolutionDefauKRemarksi1-2 jAnti-hunting gain [ Lag time constantCR j »0.0~25.50.1s 0.00-255180PG input

Use of multiple inverter units:Observe the following points when using multiple inverter units on the same power source line.High-speedAs

Industrial Application Parameters (Hoist)When RPL. issettoH, Cr-JJ. . Gi-F? , Gr-GH and G<-Llb: will be availablein settings monitor mode, and th

GnxipHoistFunctionTrtle Adjustment rangeResolution DefaultRemarksDynamic braking selection (DBR)Pb it11I0: No DBR1: With DBR, no OLr detection 2: Wit

The hoist application data initial settings that differ from standard settings are as follows.Group FunctionTitleDefaultRemarksC<“ShLjow-speed sig

Industrial Application Parameters (Textiles)When C<-JLJfc RPL issettoS, Cr-U, , Cr-DS and Cr-iJfc will be available in settingsmonitor mode, and t

GroupFuncfion Title Adjustment rangeResolution DefaultRemarksTextilesEmergency stop selectionESfcP i 1 1... 1 . ...0: Coast-stop 1; Decelerated

Industrial Application Parameters (Machine tools)When G<-Ub RPL is set to &, Gr-U , C/-F . Gr-GS and Gr-Gfc will be available

GroupcTSsMachinetoolsFuncfionTitleAdjustment rangeResolutionDefaultRemarksDynamic braking selection (DBR)Pb ! 1 i10; No DBR1: With DBR, no OLr detec

GroupFunctionTitle Adjustment rangeResolution DefaultRemarksC^IDSMachinetoolsFM terminal function selectionFflSL i 1 1 110~13Refer to the standard p

Appendix Table 5. Changed settings memoDisplay the parameters that differ from the standard default settings with C <-.'J • make

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5. Wiring Precautions5.1 Connection to Main Circuit (Refer to page 11, Fig. 5.1.)Observe the following precautions when making connections to the inv

Ratings of connected meters:Rating of FL signal contacts:External use of control power:Open collector outputs:Frequency-settingpotentiometer:Connec

Note) A DC reactor (stand-alone type option) can be installed on 5.5kW and larger units. (Refer to the function of main circuit terminals PO and PA on

Fig. 5.2 Wiring example using a magnetic contactorinstallation restrictions of secondary-side magnetic contactors(1) As a rule, if a magnetic c

Note) In this case, ensure that S4 is set to 'Emergency stop function", by setting | /h H [in 0 r. 5 h to ID.If the Th-Ry functions, the inv

Safety PrecautionsThis inverter is for driving a 3-phase motor, and must not be used for other applications.[I] Always observe the following items to

Table 5.1: Examples of selecting equipment for wiringAppncabfemotormInverterNon-fuse breaker (MCC8)Magnetic contactor (MC)Overload relay Th-RyModelRat

6. standard ConnectionsRefer to the operation selection expianation (7.4 Operation mode seiection, page 40), and parameter list (page 10

Example 3To set operating frequency with external signals, and forward/reverse run and decelerated stop with the panel.__________________3-p

Example 5 When using built-in braking resistor (Note) Move PR1 wiring to PB1(For 3.7kW and smaller units)Setting: Set I Pbi in parameter group

6.2 Terminal FunctionsTable 6.2.1: Main circuit terminal functions for 3.7kW and smaller unitsMain circuit terminal functions for 3.7kW and smaller u

Table 6.2.3. Control circuit terminal functionsControl circuit terminal functions are as shown below. The internal circuit diagrams for e

Terminal symbolTerminal functionInternalcircuitdiagramST 3Q.C*—•0roc00CDJDCOeECOO)0Q.c00c3DThe standard setting is ‘run ready' with a short circ

Fig. 6.2.1 Input/output internal circuits (1/2)SymbolInternal circuit diagramSymbolInternal circuit diagramE/UMS/litT/l><VaristorCapacitor4r1T

Fig. 6.2.1 Input/output internal circuits (2/2)SymbolInternal circuit diagramSymbolinternal circuit diagrame©©(DФ< CPU_a»v_ t. la TP2 < ®----

Terminal block coverFAR/Ll S/L2 T/L3U/Tl V/T2 W/T3'e©POWER SUPPLYMOTOR©EXT.RESISTORCONTROL R SLTPLYINTERNAL RESISTOR ON , OFFC/E FBRO SO( PBl)1 (

introductionThank you for purchasing the Toshiba High-Performance Inverter TOSVERT VF-A5'.The *VF-A5" inverter has many various functions bu

5.5kW and larger units Removal ot RO and SO terminal shorting barsRemove the two terminal screws as shown below, and remove the shorting bar.Terminal

Main circuit terminal block protective coversR/Ll 1 S/L2 1 T/L3U/Tl 1 V/T2 1 W/T3*"----POWER SUPPLY—------^—MOTOR-------IG/EMain circuit terminal

10-M8 hex. screwp (5~pA,R/U S/L2 VUuUm V/T2 Wn^ PO PA PC PBPOWER SUPPLY MOTORNote) When using a braking resistor with 22kW and iarger units, the GTR7

7. Operation and Adjustment7.1 Operation PanelThe operation panel (hereafter, panel) allows the inverter to be operated, and functions an

7.2 Basic OperationVerify the following items before starting operation.(1) Check that the wiring is correct.(Refer to Chapter 6, Standard connectio

(2) Changing the frequency while runningStepOperation1)AENTERVThe frequency can be changed while running by pressing the UP key (A) or DOWN key (^. No

Parameter groupsCr. U : User parametersGr.tr : Communication parametersC r. F ; Fundamental parameters #1C r.O / : Industrial application parameters(V

The method for making setting changes is explained below using maximum voltage frequency ( C <-.F , , L >1) as an example.Key operationLED displ

7.3 Operation ModesThis inverter unit has the following four operation and display modes.MONStatus monitor modeStandard monitor mode(Frequency settin

(3)Status alarmsAlarm characters and the frequency setting may be alternately displayed on the LED in standard monitor mode. The followi

Table of Contents1. Acceptance Inspection and Precautions ... 12. Installation Precautions ...

Trip occurrence example(Overvoltage trip occurrence during deceleration)Key operation Example displayExplanationDPSStandard monitor mode (Trip display

This function monitors the various status items (frequency setting, output voltage, current, terminal7.3.2 Status Monitor Modeinformation,

Note 1) When \ d / 5 <- ] in C <-.F (reverse run disable selection) is set to / , the display will always be: : F r- -

(2) Settings monitor mode adjustment function (Parameter group C r.Rfl )This function is used to adjust the scale when an analog meter is

(3) Setting value alarm displayWhen a setting value and one of the following alarms are alternately displayed on the LED, a setting

7.3.4 JOG Run ModeThis mode is used to run the inverter at low speeds, and especially allows short-time runs (inching) to be done e

7.4 Operation Mode SelectionThe methods for operation and adjustment from the operation panei, validating/invalidating operating commands

7.4.4 Parameter Setting Function f I P /7 0 d I in Cn.Ut IParameters can be set in the standard mode, but alternatively, the panel operati

7.4.5 Standard Parameter Value Reset Function [ | fc H P | in Ci-.Ub ]All parameter values can be changed to standard settings at one time by setting

OHz 50HzOutput frequency60HzOHz60Hz 80H zOutput frequencyNote 2) When Note 3)fc y PFig. 7.5 Standard Setting Value= 3 is selected, all parameters o

2. Cr.Pn Acc/dec #1 and #2 selection ... 52Panel feedback control ...

(Note)ESfcP in Cr.Pf- settings: DICoast-stop Decelerated stopEmergency DC injection braking stopIf E is selected, also set the DC injection currentdb

8. Parameter Explanationsr- ^LJ f~ , I (Fundamental Parameters #1)UL IUL5LUL U IV/f settings(Output voltage and frequency ratio setting)Related para

r~ , F~ (Fundamental Parameters #1)PbV/f pattern ©Related parametersV/f patternPt,b I,L IVoltage boostMaximum voltage frequencyCr-. nt nt.Pnt£nt.tnt.L

F(Fundamental Parameters #1)PtV/f pattern ®Parameter setting process when | Pt I is set to 3 Cn.FCpF]v/f pattern1: V/f control (using co

Or. F(Fundamental Parameters #1)О Г 1 ri L L- 1dE-L IAcceleration/deceleration time settingsЯСС 1Acceleration time #1 Cr. F3ЯССЗdEC 1Deceleration time

ür. F(Fundamental Parameters #1)rs C Lj- Acc/Dec patterns,5LL5 E H~ Acc/Dec pattern adjustment, Low/HighRelated parametersSCu 1Acc/Dec pattern #1SCLA

u r,LJ b(Utility Parameters)b L n d Blind function selectionRelated parametersbLnd Blind function selectionbL Fg I ~ I bL /lb Group blind selectionsIt

и г.F(Fundamental Parameters #1)( Г I и L-Upper limit/lower limit frequenciesRelated parametersUpper limit frequencyULLLLower limit frequencyThe upper

[j f- , P n (Panel Control Parameters)P cd P Acc/dec #1 and #2 selectionRelated parametersRd3 Acc/dec #1 and #2 selectionC r.F 3 Rd3F Acc/dec #1 and

u rP j (Panel Control Parameters)PFbrPanel feedback controlThis is used when Gr. F b feedback parameters are used.* If no feedback control is selected

8. Cr.ufc Panel operation permission ... 84Industrial application parameters selection ...

r ^ u r •n (Panel Control Parameters)P b P R d EFundamental parameter switchingRelated parametersPbP Fundamental parameterRdPAcc/dec #1 and #2 selec

u r5 Izi Selection Parameters)ItInput terminal selections ©to It IDRelated parametersItItDIt I IIt 10Input terminal selection Input terminal function

^ ^ (Terminal Selection Parameters)lb-Input terminal selections 0IbOlb ID* The relationship between the settings of C flDd and FflOd in C r.U t and t

u r.5 tz 0*6'’'^'^^’ Selection Parameters)ObO0 t3____Output terminal selections ®The functions for the output terminals RCH ( 0 fc 0 ).

u r.^ (Terminal Selection Parameters)Oh 3 J Output terminal selections @Open collector output detection level•ON* : open collector transistor ON

u r.5 tz {Terminal Selection Parameters)LFbr EHH r E HL r E HLow speed, acceleration/deceleration complete, speed reach output signalsLFLow-Speed sign

LJ r .5(Terminal Selection Parameters)IbFI b 5 Fu h 0 d0 b 0 hInput/output terminai response time selectionsRelated parametersIbFIbSFIblFDbOdDb3dOb

» —и г.5 ¿Z Selection Parameters)ггу^ги ииFCHCI Commercial power/lNV switchingRelated parametersCommercial/inverter switching output Commerciai/inver

U r.^ (Terminal Selection Parameters)[J tl F P Output terminal pulse frequency selectionSelects the No. of pulses in proportion to the output frequenc

u r.^ (Special Control Parameters)FrunF 5 Run frequency controlRelated parametersFr un Run frequency FHy Sj frequency hysteresisThe inverter run/stop

1. Acceptance Inspection and Precautions(1) Confirm that the unit has not been damaged during shipment.(2) Confirm that the model noted on the ratin

Cr-. Sir—(Special Control Parameters)F - 5 bStart-up frequencyF - E nEnd frequencyRelated parametersF - 5t Start-up frequencyF - En End frequencyThese

r.^ (Special Control Parameters)FJ.nJump frequenciesRelated parameters F J.n Jump frequency selectionFJ /FJ3bFJ 1~bFJ3Jump frequencies Jump bandsTo a

u r.^ f“ (Special Control Parameters)CFPWM carrier frequencyThe motor's resonant acoustic noise can be changed by changing the PWM ca

Or. OF (Frequency Setting Parameters)5 r.n5 r. n I Preset speed operation ©Related parameters5 r-.nPreset speed selection5r0 15r-15Sr-.nMode selection

Or. OF(Frequency Setting Parameters)5 r.nOr.nPreset speed operation @Example of 7-speed runOutput frequencyS3CCThe above example assumes that the foll

u r.^ ^ (Frequency Setting Parameters)FTRLEFrequency priority selectionsRelated parametersFC f FEE Frequency priority selections/r»F Analog input filt

Or^ p- (Frequency Setting Parameters)OOPlJ 5 tl P Jogging operationRelated parametersJog run frequencyJDOJ5bP Jog stop controlA jog run can be st

0 r.5F(Frequency Setting Parameters)r rInFrequency setting input signal characteristicsRelated parametersr r inRR input selectionF-P 1p 1RR reference

u r.(Protection Parameters)Related parameterstHr /Motor overload protection levelDLLDLFOL reduction start-up frequencyMotor 150% overload time limitTh

u r.r(Protection Parameters)01 nL- I iElectronic thermal protection @DLOOL selectionStL /StC 1Stall protectionThe OL selection parameter| QL H can be

2. installation PrecautionsThis inverter is an electronic control unit. Take special care concerning the installation environment.Confirm that the

u r.P (Protection Parameters)dbFd tj 5 DC injection braking settings ®d b InRelated parametersdbFDC injection starting frequencydbSLd bCDC injection c

DC injection braking wiil start when the inverter stop command is issued and the output frequency is less thanTime [S]©When©WhenWhend bFdbFdbFF - E n

Or. Pr(Protection Parameters)d tj F db5LDC injection braking settings ©d h InI db /«->1 Motor shaft stationary controlThis function is effective

u r.(Protection Parameters)P bfp tj nPbCPOP55Dynamic braking operationRelated parametersPbDynamic braking selectionPbCPPbrDBR resistor valueDP5SDBR ca

Or. P r (Protection Parameters)ESEP E d b EEmergency stopRelated parameters£ 51 p I Emergency stop selectionEmergency stop is not allocated to a term

LJ rP(Protection Parameters)I I U U^ fLJ LJ L-Regeneration power ride-through controlRelated parametersUuC I Regeneration power ride-through control

u rP I— (Protection Parameters)5t ClUP5L Trip function selections1 1 L_ L-PDt 5Lu tzLb r C LRelated parameters5LC 1Stall protectionStL 1UP5LUndervolta

^ P (Protection Parameters)u ^ ILZ Lmm ImFault trip savingDependent upon the setting of this parameter, trip causes can be displayed after power is c

LJ r .Pt(Pattem Run Parameters)P 5 E L. PEP Pattern run ©Related parametersPattern run mode Pattern group number of cycles Speed drive timesInput term

U r.P (Pattern Run Parameters)PSEL PEPPattern run @5 L n set to 4Ptnptn = 0Time [S]Run signai_r5 L n set to 5Time [S]* Allocate the pattern run step t

3. External View and Component Names3.1 Component Explanation (I)0 Cooling air exhaust port® Mounting hole (4 holes)® Mounting bracket ® Operating

u r. u"b(Utility Parameters)PnOd PR55 Panel operation permissionRelated parametersPnOd Panel operation mode selectionPR55 Pass numberVarious leve

U r. U b(Utility Parameters)R PIIndustrial application parameters selectionThis parameter is used to configure various industrial application paramete

r"u r.ut (Utility Parameters)rnodFnOdCommand/frequency mode selectionsRelated parametersCflOd Command mode selectionFnOd Frequency setting mode s

r~LJLit (Utility Parameters)non I I i r? D n W Status monitor display selectionsThe 4 programmable status monitor items can be selected from the follo

LJ r .Lit (Utility Parameters)d 5 P ^ Units settingsRelated parametersdSPBFrequency units multiplication factordSPCdSPFFrequency display resolutiondSP

U r.RH(AM/FM Adjustment Parameters)FRSL.RR5LFRHRMeter adjustment parametersRelated parametersFP5LFM terminal function selectionRP5LFPFrequency meter a

9. Device Specifications9.1 Model and Standard Specifications200V SeriesttemStandard specificationsVoltage class200V classApplicable motor (kW) 0.40

General specificationsControl method Sinusoidal PWM controlOutput voltage regulationMan circuit voltage feedback control. (Automatic regulation, “fixe

cJOoa.Protective functionsStall prevention, current limit, overcurrent, overvoltage, load-side short circuit, load-side ground fault, undervoltage, mo

9.2 External Dimensions3.7kW and smalierModel VFA5-2004-2037 - VFA5-4007-4037t # g hewVi1\ rlMiB□O0 Airflow directionQDimensions (mm)W H DA B140 280