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ICC
INDUSTRIAL CONTROL COMMUNICATIONS, INC.
Madison Office Houston Office
1600 Aspen Commons, Suite 210 12300 Dundee Court, Suite 212
Middleton, WI USA 53562-4720 Cypress, TX USA 77429-8364
Tel: [608] 831-1255 Fax: [608] 831-2045
http://www.iccdesigns.com
Printed in U.S.A
NETWORK GATEWAY SERIES
ICC
INDUSTRIAL CONTROL COMMUNICATIONS, INC.
XLTR-200
SERIAL MULTIPROTOCOL NETWORK GATEWAY
September 2006
ICC #10604-1.101-000
Seitenansicht 0
1 2 3 4 5 6 ... 98 99

Inhaltsverzeichnis

Seite 1 - XLTR-200

ICC INDUSTRIAL CONTROL COMMUNICATIONS, INC. Madison Office Houston Office 1600 Aspen Commons, Suite 210 12300 Dundee Court, Suite 212 Middleton, WI

Seite 2 - Introduction

9Text-Based Console Configuration Unit configuration is performed via a text-based console interface, available locally over the RS232 port via a s

Seite 3

103. Installing the Gateway The gateway’s installation procedure will vary slightly depending on the chosen mounting method and the networks that

Seite 4 - Usage Precautions

114. Using the dimensions provided in Figure 2, drill four 0.150” diameter holes at the specified locations on the panel. As a convenient pattern

Seite 5 - TABLE OF CONTENTS

12 Figure 3: DIN Rail Mounting Kit Installation 3.2 Installation for Non-Toshiba ASD Networks Note that in order to power the unit when not con

Seite 6

13it is advantageous to check that the drive’s common serial communication data rate is set to its maximum speed. Because the gateway will communi

Seite 7

14over to CNU1 (on the drive control board) and CNU1A (on the LCD panel). Refer to Toshiba’s documentation for any precautions or notices regardin

Seite 8

153.3.2 Installation for S7, S9, S11, A7 and VF-nC1 ASDs 1. Mount the unit via the desired method (refer to section 3.1). 2. CAUTION! Verify th

Seite 9 - 2. Feature Summary

1610. Turn the power sources to all connected drives ON, and verify that the drives function properly. If the drives do not appear to power up, o

Seite 10

174. RS485 Port Electrical Interfaces In order to ensure appropriate network conditions (signal voltage levels, etc.) when using the gateway’s RS4

Seite 11 - 3. Installing the Gateway

185. Environmental Specifications Item Specification Operating Environment Indoors, less than 1000m above sea level, do not expose to direct sunl

Seite 12 - 3.1.3 DIN Rail Mounting

1Introduction Thank you for purchasing the ICC XLTR-200 Serial Multiprotocol Network Gateway. The XLTR-200 allows information to be transferred s

Seite 13

196. Maintenance and Inspection Preventive maintenance and inspection is required to maintain the gateway in its optimal condition, and to ensure

Seite 14

207. Storage and Warranty 7.1 Storage Observe the following points when the gateway is not used immediately after purchase or when it is not used

Seite 15

218. LED Indicators The gateway contains several different LED indicators, each of which conveys important information about the status of the uni

Seite 16

2210. Auxiliary Power Supply The ICC part #10456 120VAC/9VDC power supply can be used to power the unit via the AUX PWR input. If providing your

Seite 17

2311. Unit Configuration Concepts 11.1 Port and Protocol Configuration Each of the communication ports can be individually configured or enabled/

Seite 18 - Signal Ground

24points that are found to have their timeout enable selections set to “enabled” will then have their configured timeout values automatically writt

Seite 19

25RS485A port. And, because the RS485A port has been designated as a Modbus Master, then the “Modbus Master” portion of point #5’s configuration w

Seite 20

265. Download a copy of the unit’s configuration file to your PC for backup purposes Of course, it is possible to simplify or even eliminate some

Seite 21 - 7. Storage and Warranty

2712. Console Access 12.1 RS232 The console is accessible via an RS232 interface for direct connection to a computer’s serial (COM) port. This i

Seite 22 - 8. LED Indicators

2812.1.3 Application Configuration As previously mentioned, any PC communication software and PC serial port can be used. The software configurat

Seite 23 - 10. Auxiliary Power Supply

2 XLTR-200 Serial Multiprotocol Network Gateway User's Manual Part Number 10604-1.100-000 Printed in U.S.A. ©2006 Industrial Control Communic

Seite 24 - 11.2 Timeout Configuration

29 Figure 8: HyperTerminal Properties…Connect To…Configure Figure 9: HyperTerminal Properties…Settings

Seite 25 - 11.3 Point Configuration

3012.2 Invocation The console provides standard access and editing methods for the various configuration items (ports, points and their associated

Seite 26

3112.3 Main Menu The main menu is shown in Figure 11. All gateway configuration is performed by “drilling down” into progressively lower-level me

Seite 27

3212.3.1 View/Edit Points Main menu selection number 1 displays a screen which shows a summary of the current point configuration (see Figure 12).

Seite 28 - 12. Console Access

33 Figure 13: Edit a Point • Edit Name: Menu selection number 1 allows you to change the point’s name. For example, the bottom of Figure 13 show

Seite 29

34 Toshiba Point Attributes Figure 14: Edit Toshiba Attributes • Edit Address: Menu selection 1 allows you to edit the network address of the T

Seite 30

35 Mitsubishi Point Attributes Figure 15: Edit Mitsubishi Attributes • Edit Address: Menu selection 1 allows you to edit the network address of

Seite 31 - 12.2 Invocation

36Modbus Master Point Attributes Figure 16: Edit Modbus Master Attributes • Edit Address: Menu selection 1 allows you to edit the network addre

Seite 32 - 12.3 Main Menu

37Modbus Slave Point Attributes Figure 17: Edit Modbus Slave Attributes • Edit Register: Menu selection 1 allows you assign a Modbus holding re

Seite 33 - 12.3.1 View/Edit Points

38Metasys N2 Point Attributes Figure 18: Edit Metasys N2 Attributes • Edit Object Type: Menu selection 1 allows modification of the object type

Seite 34

3Usage Precautions • Please use the gateway only when the ambient temperature of the environment into which the unit is installed is within the f

Seite 35

3912.3.2 View/Edit Ports Main menu selection number 2 displays a screen which shows a summary of the current port configuration (see Figure 19).

Seite 36

40RS485/232 Port Configuration Figure 20: Edit Port Configuration • Edit Protocol Selection: Menu selection 1 allows you to change what serial

Seite 37

4112.3.3 Load Points Main menu selection number 3 allows the retrieval of a predefined configuration into working memory and the flash file system

Seite 38

42selection, making the specific Xmodem protocol selection arbitrary. The first argument of the xmodem command indicates the mode, and must be set

Seite 39

43 Figure 23: HyperTerminal receive file dialog box When uploading a file, the procedure is similar to downloading. Enter “/u” instead of “/d” fo

Seite 40 - 12.3.2 View/Edit Ports

4413. Protocol-Specific Information This section will discuss topics that are specific to each of the available network selections. 13.1 Modbus

Seite 41

45object, no Modbus exception will be immediately returned. However, the point will always reflect the “source port” status and object value. In

Seite 42 - 12.3.4 Xmodem Point File

46Note that this coil-to-register/bit relationship holds true regardless of whether or not holding register #3 is assigned to a point. If holding

Seite 43

47slave. This gateway follows this generally-accepted industry paradigm, where a point’s configured Modbus master “register” value is decremented

Seite 44 - 12.3.5 XLTR-200 Information

4813.2 Metasys N2 • The gateway acts as a Johnson Controls Metasys N2 slave, and supports N2 analog input, analog output, binary input and binary

Seite 45 - 13.1 Modbus

4TABLE OF CONTENTS 1. The Network Gateway Series Concept...7 2. Feature Summary...

Seite 46 - 13.1.1 Coil Mappings

49• The Metasys device type for the gateway is VND. • Because the Metasys N2 protocol specifies strict response timing requirements, all accessi

Seite 47 - 13.1.3 Modbus RTU Master

50 Gateway RS-485 Terminals N2 Network Devices SHIELDA B N2+ N2- SHIELD SG GND Figure 25: N2 Bus Cable Connection

Seite 48

5113.3 Toshiba Common Serial ASD Protocol • The gateway can act as a Toshiba ASD master via the dedicated common serial port connections. All T

Seite 49 - 13.2 Metasys N2

52 Figure 26: RS485 Terminal Block (CN3) and Duplex Selection Jumpers • The Toshiba RS485 terminal block connections for G7/Q7/H7/W7 drives are s

Seite 50

53• The drive response timeout (in seconds) is assigned via the designated port’s “Timeout” selection. If “0” is chosen (an invalid timeout time)

Seite 51

5413.5 Mitsubishi ASD Protocol • The gateway acts as a Mitsubishi protocol master via its RS-485 ports. Adjustable speed drives such as the FR-A

Seite 52

55 Connect as shown in Figure 30. Figure 29: EIA/TIA Wiring Standards RDA SDASignalGround (TB:3) B(TB:2) SDB RDBA(TB:1) Figure 30: PU Port Con

Seite 53

56 SignalGround (TB:3) B(TB:2) A (TB:1) Figure 31: 700-Series ASD Connections • Note that although the 700-series ASD also supports the Modbus

Seite 54

57on these parameters, please refer to the relevant Mitsubishi documentation. Table 3: Additional Mitsubishi Parameter Assignments Parameter Numbe

Seite 55

5813.6 Siemens FLN Currently, the XLTR-200 supports Siemens application number 2750. This application acts as an FLN to Mitsubishi gateway. 13.

Seite 56

512.1.3 Application Configuration ... 28 12.2 Invocation ...

Seite 57

5913.6.2 Supported Subpoints This application contains a predefined set of FLN subpoints (refer to Table 4). These points are static for this app

Seite 58

6013.6.3 Subpoint Details This section gives a brief overview of each subpoint, including any notable behavior or settings. Further information m

Seite 59 - 13.6 Siemens FLN

61 11. CMD REV.STOP Commands the drive to run reverse or stop. Note that commanding this point is effective only when the drive is configured for

Seite 60 - 13.6.2 Supported Subpoints

62point’s value is “NO”. The drive network wiring, etc., should also be inspected in such a condition in order to identify the cause of the commun

Seite 61 - 13.6.3 Subpoint Details

6313.7 Toshiba 3-Series ASD Protocol • The gateway can act as an RS232 master for Toshiba 3-series ASDs (G3, H3, E3 etc.) Use of the ICC “Toshib

Seite 62

6413.7.1 Command Parameters Parameter Bit Function Bank Mask Adjustment Range Multiplier 0001 word Frequency command 0 FFFF 0.00 ∼ 400.00Hz Actu

Seite 63

6513.7.2 Monitor Parameters Parameter Bit Function Bank Mask Adjustment Range Multiplier 0005 word Output frequency monitor 0 FFFF 0.00 ~ 40

Seite 64

66Parameter Bit Function Bank Mask Adjustment Range Multiplier 0012 high byte 2nd past trip 0 7F00  low byte 1st past trip (oldest) 007F

Seite 65 - Parameter

67Table 5: Input Terminal Status Monitor (parameter 000D) Bit Input Terminal 0 1 Single-Bit Read Mask bit 0 F terminal - CC open terminal - C

Seite 66

68Table 7: Inverter Status 1 (parameter 000F) Bit Inverter Status 0 1 Single-Bit Read Mask bit 0 running (accel/decel)  running 0001 bit 1 un

Seite 67

614.2 Connection ...92 14.3 Using the RFU Utility ...

Seite 68

6913.7.3 Fundamental Parameters #1 Parameter Function / Title Bank Mask Adjustment Range Multiplier 0026 MAXIMUM OUTPUT FREQUENCY (*) 0 / 1 FF

Seite 69

7013.7.4 Fundamental Parameters #2 Parameter Function / Title Bank Mask Adjustment Range Multiplier 0034 BASE FREQUENCY #2 0 / 1 FFFF 09C4 ∼

Seite 70

7113.7.6 Terminal Selection Parameters Parameter Function / Title Bank Mask Adjustment Range Multiplier 0044 INPUT TERMINAL SELECTION 0 / 1

Seite 71

72Parameter Function / Title Bank Mask Adjustment Range Multiplier 0061 LOW SPEED SIGNAL OUTPUT FREQ 0 / 1 FFFF 0 ∼ Fmax 0.01 0062 ACC/DEC CO

Seite 72

73Table 9: Input Terminal Selections Setting Value Data (Hex) Function Setting Value Data (Hex) Function 0 10C8 R (reverse run) 28 04AF Bina

Seite 73

74Table 10: Output Terminal Selections (RCH, LOW, FL, OUT relay contacts) Setting Value Data (Hex) Function Setting Value Data (Hex) Function 0 0

Seite 74

7513.7.7 Special Control Parameters Parameter Function / Title Bank Mask Adjustment Range Multiplier 0069 START-UP FREQUENCY 0 / 1 FFFF 0000

Seite 75

7613.7.8 Frequency Setting Parameters Parameter Function / Title Bank Mask Adjustment Range Multiplier 0081 FREQUENCY PRIORITY SELECTION #1 0 /

Seite 76

77Parameter Function / Title Bank Mask Adjustment Range Multiplier 0098 BINARY INPUT STD OR ADJUSTABLE 0 / 1 0001 0000: Standard (0) 0001: Ad

Seite 77

78Parameter Function / Title Bank Mask Adjustment Range Multiplier 0110 higher PRESET SPEED #8 OPERATING MODE 1 040C Same as PRESET SPEED #1 OPE

Seite 78

71. The Network Gateway Series Concept The XLTR-200 is a member of the ICC Network Gateway Series product family. Members of this family are desi

Seite 79

7913.7.9 Protection Function Parameters Parameter Function / Title Bank Mask Adjustment Range Multiplier 011F DYNAMIC BRAKING SELECTION 0 / 1

Seite 80

80Parameter Function / Title Bank Mask Adjustment Range Multiplier 0133 STALL PROTECTION ENABLE 0 / 1 0040 0000: ON (0) 0040: OFF (1)  0134

Seite 81

8113.7.10 Pattern Run Control Parameters Parameter Function / Title Bank Mask Adjustment Range Multiplier 0146 PATTERN RUN SELECTION 0 / 1 000

Seite 82

82Parameter Function / Title Bank Mask Adjustment Range Multiplier 016A PATTERN GROUP #4 SPEED #1 0001 ∼ 000F: Speeds 1 ∼ 15 016B PATTERN

Seite 83

83Parameter Function / Title Bank Mask Adjustment Range Multiplier 0185 < 4 SPEED #10 DRIVE TIME 1 FFFF 0000 ∼ 1F40 (0 ∼ 8000) 1 0186 SPEED

Seite 84

8413.7.11 Feedback Control Parameters Parameter Function / Title Bank Mask Adjustment Range Multiplier 0190 FEEDBACK CONTROL SELECTION 0 / 1 0

Seite 85

8513.7.12 Communication Setting Parameters Parameter Function / Title Bank Mask Adjustment Range Multiplier 0204 INVERTER ID NUMBER 1 00FF 0000

Seite 86

8613.7.13 AM/FM Terminal Adjustment Parameters Parameter Function / Title Bank Mask Adjustment Range Multiplier 0218 FM TERMINAL FUNCTION SELEC

Seite 87

8713.7.14 Utility Parameters Parameter Function / Title Bank Mask Adjustment Range Multiplier 021C INDUSTRIAL APPLICATIONS (previous setting mo

Seite 88 - 13.7.14 Utility Parameters

88Parameter Function / Title Bank Mask Adjustment Range Multiplier 022D ACC/DEC TIME UNITS SELECTION 0 / 1 0004 0000: 0.1 sec. (0) 0004: 0.01

Seite 89

82. Feature Summary RS485 Ports Two half-duplex 2-wire RS485 ports (A / B / Signal Ground / Shield). These ports allow a selection of various mas

Seite 90

8913.7.15 Motor Rating Parameters Parameter Function / Title Bank Mask Adjustment Range Multiplier 0242 NUMBER OF MOTOR POLES 0 / 1 00FF 0001

Seite 91

9013.7.16 Inverter Fault Codes LCD Display Message Data (Hex) Explanation NO ERROR ××00 No error has been recorded since the last inverter reset

Seite 92

91LCD Display Message Data (Hex) Explanation OPTION PCB ERROR (PRESS CLEAR) ××1B Option PCB error OPTION ROM ERROR ××1C Option ROM error LOW CURREN

Seite 93 - 14. Firmware Updates

9214. Firmware Updates The gateway’s embedded firmware resides in flash memory that can be updated in the field. Firmware updates may be released

Seite 94 - 14.3 Using the RFU Utility

9314.3 Using the RFU Utility Support for downloading new application firmware to the gateway is provided by the free Rabbit Field Utility (RFU), w

Seite 95

94“Comm Port” settings, which depends on the COM port you are using. Click “OK” when complete. Figure 33: Communications Options Window Next, s

Seite 96

95 Once the RFU utility has been configured, the flash firmware files can be downloaded to the gateway by two different methods. The simplest way

Seite 97 - 14.4 Wrap-Up

9614.4 Wrap-Up Once downloading is complete, close the RFU utility, move “CFG” switch #1 back to the “OFF” (left-hand) position to exit “firmware

Seite 99

ICC INDUSTRIAL CONTROL COMMUNICATIONS, INC. Madison Office Houston Office 1600 Aspen Commons, Suite 210 12300 Dundee Court, Suite 212 Middleton, WI

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