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© Copyright 2008 Toshiba International Corporation
All rights reserved.
Document: 57056-004
May 2008
UNINTERRUPTIBLE POWER SYSTEM (UPS)
G8000 SERIES
INSTALLATION and
OPERATION MANUAL
480/480 V 100/150/225/300 kW
Seitenansicht 0
1 2 3 4 5 6 ... 78 79

Inhaltsverzeichnis

Seite 1 - G8000 SERIES

© Copyright 2008 Toshiba International Corporation All rights reserved.Document: 57056-004May 2008UNINTERRUPTIBLE POWER SYSTEM (UPS)G8000 SERIESINSTAL

Seite 2

2G8000 Series Installation and Operation Manual2 General Safety InstructionsDO NOT attempt to transport, install, operate, maintain or dispose of t

Seite 3

3G8000 Series Installation and Operation Manual2.2 Signal WordsThe signal words listed below are used throughout this manual. When the words DANGER

Seite 4 - QUALIFIED PERSONNEL ONLY

4G8000 Series Installation and Operation ManualBe trained in rendering rst aid.For further information on workplace safety visit www.osha.gov.2.4

Seite 5

5G8000 Series Installation and Operation Manual4 Safety PrecautionsThe Toshiba products listed in this document are intended for usage in general e

Seite 6

6G8000 Series Installation and Operation Manual4.3 Transporting/UnpackingWARNINGWhen transporting the UPS by crane, follow the SPECIFIED WORK PROCE

Seite 7 - Table of Contents

7G8000 Series Installation and Operation ManualCAUTIONDO NOT transport, move, store, or place the UPS on its side.Forces due to heavy components insid

Seite 8

8G8000 Series Installation and Operation Manual4.4 Inspection/StorageInspectionUpon receipt of the UPS, an inspection for shipping damage

Seite 9 - SAVE THESE INSTRUCTIONS

9G8000 Series Installation and Operation ManualCAUTIONInstall the UPS in a controlled environment.Improper storage and installation environment m

Seite 10 - 2.1 Symbols

10G8000 Series Installation and Operation ManualDO NOT block air vents.Blocking the vents will increase the internal temperatures and may res

Seite 11 - ATTENTION

11G8000 Series Installation and Operation ManualTABLE 5.1 - UPS INSTALLATION ENVIRONMENT STANDARDSItem Environment standardInstallation Location Indoo

Seite 13 - 4 Safety Precautions

12G8000 Series Installation and Operation Manual7) The UPS generates and can radiate radio-frequency energy during operation. Although RFI noise lter

Seite 14 - 4.2 General Maintenance

13G8000 Series Installation and Operation Manual5.1 Wiring/ConnectionWARNINGPerform wiring and connections with correct polarity.Be careful when co

Seite 15 - BACK�SIDE

14G8000 Series Installation and Operation Manual6 Warning LabelsBelow are representative warning labels and their location on the UPS. Exterior Ha

Seite 16 - 4.4 Inspection/Storage

15G8000 Series Installation and Operation Manual6.1 Warning Label LocationsDANGERHazardous voltages are used in the operationof this equipment and

Seite 17 - 5 Installation Precautions

16G8000 Series Installation and Operation ManualFIGURE 6.3 – 150/225 KVA UPS WARNING LABELSFIGURE 6.4 - 300 KVA UPS WARNING LABELS

Seite 18

17G8000 Series Installation and Operation Manual7 Weight and Dimensions Table 7.1 lists the unit and shipping weights for G8000 UPS models illustra

Seite 19

18G8000 Series Installation and Operation ManualFIGURE 7.2 - 150/225 KVA UPS EXTERIOR DIMENSIONS (INCHES)FIGURE 7.3 – 300 KVA UPS EXTERIOR DIMENSION

Seite 20

19G8000 Series Installation and Operation Manual8 TransportingThe UPS may be packed in a crate for extra protection during transportation. Avoid im

Seite 21

20G8000 Series Installation and Operation Manual8.1 Transporting By CraneCables should have sufcient ratings and be of the same length. Make sure

Seite 22 - (control power source switch)

21G8000 Series Installation and Operation Manual8.2 Transporting By ForkliftRefer to Chapter 7 - Weight and Dimensions. Verify forklift maximum loa

Seite 23

G8000 Series Installation and Operation ManualUNINTERRUPTIBLE POWER SYSTEM (UPS)© Copyright 2008 Toshiba International Corporation All rights reserved

Seite 24

22G8000 Series Installation and Operation Manual9 Storage/Operating EnvironmentObserve the following when storing the UPS.Store UPS indoors.Maximum

Seite 25 - 7 Weight and Dimensions

23G8000 Series Installation and Operation ManualWARNINGWhile operating in the inverter mode, placing the input breaker in the “OFF” positio

Seite 26

24G8000 Series Installation and Operation Manual9.2 Maintenance PrecautionsAll internal maintenance sould be performed by factory authorized person

Seite 27 - 8 Transporting

25G8000 Series Installation and Operation ManualCAUTIONDO NOT dispose of the batteries in a re.The batteries may explode.DO NOT open or mutilate the

Seite 28 - 8.1 Transporting By Crane

26G8000 Series Installation and Operation Manual10 InstallationWARNINGKeep the SPECIFIED CLEARANCE around the UPS.Inadequate space around the UPS m

Seite 29

27G8000 Series Installation and Operation Manual10.1 UnpackingUnpack the UPS indoors on a paved oor. The UPS should be as close as possible to

Seite 30 - 9.1 Operating Precautions

28G8000 Series Installation and Operation ManualG8000 Series Installation Manual 2610.3 Anchor Bolts Install the anchor bolts to secure the UPS on th

Seite 31

29G8000 Series Installation and Operation Manual11 UPS WiringNote: Always consult your local and NEC electrical codes for wiring, cabling, and cir

Seite 32

30G8000 Series Installation and Operation Manual11.1 100 kVA Terminal Blocks and Power CablesNote: Always consult your site specic, local, state,

Seite 33 - 9.3 Disposal

31G8000 Series Installation and Operation Manual11.2 150, 225, and 300 kVA Buss Strip Terminals and Power CablesNote: Always consult your site spe

Seite 34 - 10 Installation

G8000 Series Installation and Operation ManualThe Toshiba products listed in this document are intended for usage in general electronics applications

Seite 35 - 10.2 UPS Clearance

32G8000 Series Installation and Operation ManualFor UPS’ equipped with buss strip terminals for the A/C INPUT, BYPASS INPUT, A/C OUTPUT and BATTERY co

Seite 36 - 10.3 Anchor Bolts

33G8000 Series Installation and Operation ManualTABLE 11.4 RECOMMENDED CABLE SIZE AND FASTENER TORQUE FOR 225 KVA UNITBlock Number Cable Size Recomme

Seite 37 - 11 UPS Wiring

34G8000 Series Installation and Operation Manual11.3 UPS Power Cable Knockout PlatesCable knockout plates are provided at the bottom of the 100 kVA

Seite 38 - U V W U V W N

35G8000 Series Installation and Operation ManualFigure 11.9 shows the four (4) cable knockout plates provided at the top of the 300 kVA UPS. Seven (7)

Seite 39

36G8000 Series Installation and Operation Manual11.4 External BreakersThe G8000 UPS units are not equipped with circuit breakers. Qualie

Seite 40

37G8000 Series Installation and Operation ManualFIGURE 11.10 - EARTH GROUND WIREG8000 - 100 kVA 12 mm or 1/2 in. Terminal10 mm or 7/16 in. BoltFeed-th

Seite 41

38G8000 Series Installation and Operation Manual11.6 Control WiresThe control wires terminal layouts at TB1 (terminal bus 1) are shown below in Tab

Seite 42 - PLATE #2 PLATE #3PLATE #1

39G8000 Series Installation and Operation ManualThe UPS battery cabinet and bypass breaker should be wired as shown below in Figure 11.11. FIGURE 11.

Seite 43 - PLATE #1

40G8000 Series Installation and Operation Manual11.7 Grounding CongurationThis section describes the grounding conguration to be used with variou

Seite 44 - 11.5 Grounding Wire

41G8000 Series Installation and Operation Manual11.7.2 Grounding Conguration (without input neutral)When the input source is wye-connected, the ne

Seite 45 - G8000 - 150/225 kVA

G8000 Series Installation and Operation ManualUNINTERRUPTIBLE POWER SYSTEM (UPS)Please complete the following information and retain for your records.

Seite 46 - 11.6 Control Wires

42G8000 Series Installation and Operation Manual11.7.4 Grounding Conguration (with corner-grounded delta-input)If one phase of delta-input source

Seite 47

43G8000 Series Installation and Operation Manual12 UPS Specications12.1 General SpecicationTermsSpecication RemarksConforming Standard UL1778

Seite 48

44G8000 Series Installation and Operation Manual12.2 Mechanical Specication (cont.)Nominal Capacity 150 kW 225 kW 300 kWCabinet Protection Conform

Seite 49

45G8000 Series Installation and Operation Manual12.3 Electrical SpecicationNominal Capacity 100 kW 150 kW 225 kW 300 kWAC Input Rated Capacity* 11

Seite 50

46G8000 Series Installation and Operation Manual13 Operator InterfaceTable 13.1 shows the functions of the operating buttons on the graphic display

Seite 51 - 12 UPS Specications

47G8000 Series Installation and Operation Manual13.1 Key-Switch and ButtonsThe key-switch and operating buttons on the graphic display panel are sh

Seite 52

48G8000 Series Installation and Operation Manual13.2 LCD/LED IndicatorsFIGURE 13.2 – GRAPHIC DISPLAY PANEL LCD/LED INDICATORS2311212019181716151413

Seite 53

49G8000 Series Installation and Operation Manual13.3 LCD IndicatorsThe operator can scroll through the following LCD display screens using the scro

Seite 54 - 13 Operator Interface

50G8000 Series Installation and Operation Manual13.4 Normal DisplayThe Normal Display screen indicates the UPS operational status and pro

Seite 55

51G8000 Series Installation and Operation ManualTABLE 13.2 - CONTINUEDMEASUREMENT SCREENSO/P CURRENT (PEAK)Shows the peak output current peak (%) for

Seite 56 - 13.2 LCD/LED Indicators

G8000 Series Installation and Operation ManualPurposeThis manual provides information on how to safely install and operate your Toshiba I

Seite 57 - FAULT DISPLAY

52G8000 Series Installation and Operation Manual13.5 Fault DisplayThe Fault Display screen displays the fault records until they are res

Seite 58

53G8000 Series Installation and Operation Manual13.6 LCD ScrollScroll through the LCD display screens (see Figure 13.4), in sequence, using

Seite 59 - TABLE 13.2 - CONTINUED

54G8000 Series Installation and Operation Manual14 Operating the UPSThis section describes the basic procedures to operate the UPS. Figure 14.1 sho

Seite 60

55G8000 Series Installation and Operation Manual14.1 Operation TypesThe operation types are summarized below.TABLE 14.1 OPERATION TYPESOperation De

Seite 61 - 13.6 LCD Scroll

56G8000 Series Installation and Operation Manual14.3 Startup ProceduresThe procedure to start the UPS is shown in Steps 1-5.STEP 1Turn on the contr

Seite 62 - 14 Operating the UPS

57G8000 Series Installation and Operation ManualStep 4-5 continues the procedure to start the UPS. STEP 4Turn on the DC Input Breaker (72B) on the ext

Seite 63 - 14.2 Pre-operational Check

58G8000 Series Installation and Operation ManualCONVERTERINVERTERUPSAC OUTPUTBATTERIESBYPASS INPUTDISCHARGEEQUAL CHARGEFLOAT CHARGEBYPASSAC INPUTACSWI

Seite 64

59G8000 Series Installation and Operation Manual14.5 StopThe procedure to stop the UPS is shown in Steps 1-3.STEP 1Transfer to Bypass supply as des

Seite 65

60G8000 Series Installation and Operation Manual14.6 Complete ShutdownThe procedure to turn off the control power and shut down the UPS completely

Seite 66

61G8000 Series Installation and Operation Manual14.7 Changing Between Float Charge and Equalize ChargeThe procedure to change the recharge mode bet

Seite 67

iG8000 Series Installation and Operation ManualTable of Contents1 Introduction ...

Seite 68

62G8000 Series Installation and Operation Manual14.8 Changing to Float Charge from Protection Charge (If applicable)The manual procedure to cha

Seite 69

63G8000 Series Installation and Operation Manual14.9 Emergency Power Off (EPO)Press the EPO switch for immediate shutdown of all power through the

Seite 70

64G8000 Series Installation and Operation Manual15.2 Faults and Warnings Data ScreenThis screen appears when a trip error is detected. Up to 10 scr

Seite 71 - 15 Troubleshooting

65G8000 Series Installation and Operation Manual15.3 LCD Fault & Warning DisplaysWhen a fault occurs, a screen is shown as in Figure 15.2. When

Seite 72

66G8000 Series Installation and Operation Manual15.4 Fault MessagesFigure 15.4 show the locations for fault detection. Tables 15.3 through 15.7 giv

Seite 73 - FIGURE 15.3 - WARNING DISPLAY

67G8000 Series Installation and Operation ManualTABLE 15.5 - WARNING - 2 (STOP AND RESTART)Item LCD Message Indication Description27IAC O/P UV AC outp

Seite 74 - 15.4 Fault Messages

68G8000 Series Installation and Operation Manual15.5 LCD Scroll (w/ faults or warnings)This section describes how to scroll through the LCD screens

Seite 75

69G8000 Series Installation and Operation Manual15.6 Restoring UPS OperationThe procedure to restore UPS operation is shown in Steps 1-2. The examp

Seite 77 - - LED On

INDUSTRIAL DIVISION13131 West Little Your road, Houston, Texas 77041Tel (713) 466-0277 Fax (713) 466-8773U.S. (877) 867-8773 Canada (800) 872-2192

Seite 78

iiG8000 Series Installation and Operation Manual11.4 External Breakers ......

Seite 79 - INDUSTRIAL DIVISION

1G8000 Series Installation and Operation Manual1 IntroductionThis manual provides information on how to safely operate your G8000 Series Uni

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