Toshiba Programmable Controller PROSEC T3 Bedienungsanleitung Seite 1

TOSHIBAUM-TS03***-E002PROGRAMMABLE CONTROLLERPROSEC T3USER’S MANUAL - HARDWARE -ContentsToshiba Corporation

Before reading this manual^ This is the warning mark for dangerous locations. It is attachedto the equipment in positions where there is a risk of ele

TOSHIBATOSHIBA INTERNATIONAL (EUROPE) LTD.1 Roundwood AvenueStocKley Park. UxbridgeMiddlesex. ENGLAND UB11 1ARTel: 0181 -848 4466 Fax: 0181 -848 4969T

Before reading this manualThe purpose of this manualThis manual explains the hardware of the programmable controller PROSEC T3. The explanation covers

Before reading this manuaiRelated manuals The following related manuals are available for the T3.T3 User's Manual - HardwareThis manual covers th

Before reading this manuaiNote and caution symbolsUsers of this manual should pay special attention to information preceded by the following symbols.N

Contents1. System Configuration... 91.1 T3 hardware configuration...

Contents6. Troubleshooting... 756.1 Troubleshooting procedure...

1. System Configuration8 PROSEC T3

1. System Configuration1.1T3 hardware The T3 consists of the rack (s), the power supply modules (s), the configuration CPU module, the expansion inter

1. System ConfigurationThe modules which configure the T3 system are listed below, (except I/O modules)Power supply moduleType Description1PS361Power

1. System Configuration1.2Unit configuration(1) Minimum configuration of the T3pc 1 1 1 1 1 i I 1 1 11p// / / / / / / / /su0 0 0 0 0 0 0 0 0 0Basic u

Important InformationMisuse of this equipment can result in property damage or human injury.Because controlled system applications vary widely, you sh

1. System ConfigurationIf the Standard type expansion is used, all expansion interface modules must be the standard type. In this case, the maximum le

1. System Configuration1.3Power supply moduleThe following table shows that two types of power supply modules are available, depending on the power su

1. System ConfigurationPOWER LED (green):This LED is lit when the internal 5 Vdc power supply is normal.Fuse:For PS361 ...250 Vac-3A (with one spare f

1. System Configuration1.4CPU module As shown in the table below, the CPU module is available in two types.Type SpecificationPU315RAM (battery backup)

1. System ConfigurationStatus display LED:RUN(green)Lit User program is executing (in the RUN mode)BlinkExecution is stopped (in the HOLD mode)Not lit

1. System ConfigurationOperation mode switch :Position of the switchFunctionHALTUser program execution is hatted (HALT mode).Changing the operation m

1. System ConfigurationBattery cover:A batteiy has been installed inside this cover at the factory shipment. The battery keeps the RAM contents (user

1. System Configuration1.5RackAs described in the table below, in total four racks are available : two racks are for the basic unit,

1. System Configuration1.6Expansion interface moduleIf the expansion units are used, the expansion interface modules must be mounted in each of the ba

1. System ConfigurationSince there is no compatibility between the standard type and the long-distance type, these two types cannot be mixed in one T3

Safety PrecautionsThis manual is prepared for users of Toshiba’s Programmable Controller PROSEC T3.Read this manual thoroughly before using the

1. System Configuration1.8List of I/O ModulesThis manual explains the basic I/O modules in the list below and how to use them.TypeSpecificationDI334DC

1. System Configuration1.9Examining the power supply capacityThe maximum output current (5 Vdc) of the power supply module (PS361/PS332) is 7 A. (5.1V

1. System ConfigurationFor example, if the user is going to mount a power supply module on the expansion unit No.2, check that the

1. System ConfigurationThe table below lists the internal 5 Vdc current consumption (max.) of the module for calculating allowable power capacity.Type

2. Specification2.1General SpecificationsItem SpecificationRemarks>.o.CL3aik.<i)1CLRatedvoltage(1) 100 to 120 Vac/200 to 240 VacSwitchable(2) 24

2. Specification2.2External DimensionsBasic unit (10 I/O slots)4-^6Basic unit (5 I/O slots)4-^6Expansion unit (11 I/O slots)4-^6Expansion unit (6 I/O

2. Specification2.3I/O module specifications32-point DC inputTypeCategoryinput typeNumber of input pointsinsulating methodRated input voltageRange of

2. Specification32-point DC input (cont'd)Terminal connections—^S)— Input power "Hh" 12 to 24 VdC supply |^|jNOTE The number of simult

2. Specification64-point DC input30 PROSEC T3

2. Specification64-point DC input (cont'd)NOTE Type of the connector of the module side: FCN-365P040-AU (Fujitsu)Connectors (2, soldering type

Safety PrecautionsSafety PrecautionsInstallation:A CAUTION1. Excess temperature, humidity, vibration, shocks, or dusty and corrosive gas environment

2. Specification32-point AC inputTypeCategoryNumber of input pointsinsulating methodRated input voltageRange of input voltageFrequencyRated input curr

2. Specification32-point AC input (cont'd)Terminal connectionsInput power supplytoo to 120 Vdc 200 to 240 VdcUser's manual - Hardware 33

2. Specification16-point DC outputTypeCategoryOutput typeNo. of output pointsInsulating methodRated input voltageRange of load voltageMax. load curren

2. Specification16-point DC output (cont'd)Terminal connections—□□—_ 1---------1u11___1_ . 1---------12I___13]------1. ..41___t1-----151___11----

2. Specification32-point DC outputTypeCategoryOutput typeNo. of output pointsInsulating methodRated load voltageRange of load voltageMax. load current

2. Specification32-point DC output (cont'd)Terminal connectionsHi-Load power supply : 12to24VdcNOTE Maximum load current has the following restri

2. Specification64-point DC outputTypeCategoryOutput typeNo. of output pointsInsulating methodRated input voltageRange of load voltageMax. load curren

2. Specification64-point DC output (cont'd)NOTE Type of the connector on the module side : FCN-365P040-AU (Fujitsu)The connectors (two, solder

2. Specification16-point AC outputTypeCategoryNo. of output pointsInsulating rpethodRated load voltageRange of load voltageMax. load currentVoltage dr

2. Specification16-poìnt AC output (cont'd)NOTE Maximum load current has the following restrictions, depending on the ambient temperature.Load cu

Safety PrecautionsOperation:A WARNING1. Configure emergency stop and safety interlocking circuits outside the T3. Otherwise, malfunction of the T3 can

2. Specification32-point AC outputTypeCategoryNo. of output pointsInsulating methodRated load voltageRange of load voltageMax. load currentVoltage dro

2. Specification32-point AC output (cont'd)Terminal connectionsLoad power supply 100to240VdcNOTE Minimum 24 Vac can be used as the load voltage

2. Specification32-point relay outputTypeCategoryOutputNo. of output pointsInsulating methodRated toad voltageRange of load voltageMax. load currentCo

2. Specification32-point relay output (cont'd)Terminal connectionsLoad poMer supply 240Vai/24VdcHi- 24Vdc for relaydrivingNOTE The following figu

2. Specification16-point isolated relay outputTypeCategoryOutput typeNo. of output pointsInsulating methodRated load voltageRange of load voltageMax.

2. Specification16-point isolated relay output (cont'd)Terminal connectionsLoad power suppty:240Vac/24VdC-J|_ 24Vdc for retay ' drivingNOTE

3. Precautions for I/O Modules3.1Precautions for DC Input modules(1) Read conditions for the ON/OFFchanges of the input signals are: Input ON time^ON

3. Precautions for I/O ModulesR<(V-Vd) Vo V(Vd-Vo)P= (2.5~3)yLR2 V: Input voltageVo: Max. OFF voltage of the input module Z i: Input imped

3. Precautions for I/O Modules(5) Because the input filter time constant of the high-speed response input module (DI334H, D1335H) is set to small, th

3. Precautions for I/O Modules3.2Precautions in applying AC input modules(1) The conditions to read the ON/OFF state of the input signal are as follo

Safety PrecautionsMaintenance:A CAUTION1. Do not charge, disassemble, dispose in a fire nor short-circuit the batteries. It can cause explosion or fi

3. Precautions for I/O Modules(4) If the AC lines are installed in parallel with high frequency or power lines, induced current may cause erroneous i

3. Precautions for I/O Modules3.3Precautions for DC output modules(1) The DC output module needs an externa! power supply to drive output transistors

3. Precautions for I/O Modules(4) If a capacitive load is connected, rush current will flow when output is changed to ON.At that time, necessary meas

3. Precautions for I/O Module3.4Precautions for AC output modules(1) The AC output module (AC363, AC364) has a built-in fuse of 6A per common. For a

3. Precautions for I/O Modules3.5Precautions for relay output modules(1) The relay output module (R0364, R0363S) needs external 24 Vdc power

4. Installation and Wiring4.1Operating environment Do not install the T3 in the following locations :• Where the ambient temperature drops below 0*C

4. Installation and Wiring4.2Installing unitsInstallation precautions:• Because the T3 is not dust-proof, install it in a dust-proof enclosure.• Do

4. Installation and Wiring4.3Mounting modulesThe power supply module must be mounted in the slot at the extreme left of the rack. Install the expansio

4. Installation and Wiring4.4Connecting expansion unitsUp to three expansion units can be connected to the T3 basic unit. Either the standard type or

4. installation and WiringLong-distanceexpansionThe following figure outlines the long-distance expansion configuration using the long-distance type e

Safety PrecautionsSafety LabelThe safety label as shown on the right is attached to the power terminal of the T3.Remove the mount paper before wiring.

4. Installation and Wiring4.5GroundingCheck points for groundingGrounding of controi paneiTo maintain the safety and stable operation of the T3, grou

4. installation and WiringGround connection between units2 mm2 or moreConnect the FG terminal of the power supply module to the unit mounti

4. Installation and WiringGrounding of longdistance expansionBasic unitExpansion unitIn principle, ground a long-distance expansion unit as shown in

4. Installation and Wiring4.6Wiring of the power supplyWire the external power supply to the T3 power supply module. When using the expansion unit, su

4. Installation and WiringWiring of the power supply moduleAC power supply (PS361)DC power supply (PS332)CAUTION (1) The size of the terminal screw is

4. Installation and Wiring4.7I/O wiring The following module layout is recommended for noise immunity.Duct for low-voltage signalsDuct for power signa

4. Installation and Wiring(4) Refer to the following table for the size of I/O cables.Type of moduleCable size16-point module 0.75~1.25 mm232-point mo

S.Maintenance and Checking5.1Daily checking itemsTo maintain the system and to prevent troubles, check the following points on dally basis.I

S.Maintenance and Checking5.2Periodical checking itemsCheck the T3 based on the following points every six months. Also perform checks when the operat

S.Maintenance and Checking5.3Maintenance parts5.4Replacing batteryTo recover from failure quickly, it is recommended to keep the following s

VI PROSEC ТЗ

5. Maintenance and Checking5.5Replacing fusesCAUTION 1w2,3.The battery can be replaced either with power ON or with power OFF.However if the battery i

5. Maintenance and CheckingReplacing the fuse of the power supply moduleFuse holderPower supply moduleFuse© Remove the fuse holder from the front of t

5. Maintenance and Checking5.61C memory card handlingBy inserting the 1C memory card (type: ME914) into the CPU module, program loading/saving between

6. Troubleshooting6.1TroubleshootingprocedureIf a trouble occurs, determine whether the cause lies on the mechanical side or on the control system (PL

6. Troubleshooting6^Checking the power supplyIf the POWER LED in the front of the power supply module does not light after power ON, chec

6. Troubleshooting6.3Checking the CPU6.4Checking programIf the POWER LED is lit, but the RUN LED is not lit, check the following points:Change to RUN

6. Troubleshooting6.5Checking inputIf the program is running, but the input signal is not read normally, check the following points:78 PRO

6. Troubleshooting6.6Checking outputIf the output to registers and devices is normal, but the actual output to equipment is abnormal, chec

6. Troubleshooting6.7Troubles due to external factorsIf one of the following abnormalities occurs in the system, check possible external factors.(1)

6. Troubleshooting6.8I/O module replacement during operationIf an I/O module becomes abnormal during operation, the module can be replaced

Before reading this manuaiFOR SAFETY To use the T3 safely, read this section carefully before use.1. Only use the T3 after first carefully reading thi

6. Troubleshooting6.9List of self-diagnostic itemsIf an error is found through the self-diagnostic check of the CPU of the T3, error messages (and rel

6. TroubleshootingWhen “Receive timeout“ is displayed on the screen, communications between the programmer (T-PDS) and T3 are not established. Blinkin

“0XОсоmо00PartError message and related informationRelevantLED displaysMeaning of the error and countermeasuresError messageInformation1Information2In

ссоi?со"XDа09<ЛPartError message and related InformationRelevantspecialrelayLED displaysMeaning of the error and countermeasuresError messageI

00O) 0oCOmoPartError message and related informationRelevantspecialrelayLED displaysMeaning of the error and countermeasuresError messageInformation1I

cw(DT.w3uai309-MPartError message and related InformationRelevantLED displaysMeaning of the error and countermeasuresError messageInformation1Informat

0000Tl73O(/>moPartError message and related informationRelevantLED displaysMeaning of the error and countermeasuresError messageInformation1Informa

toD)s.i300COPartError message and related informationRelevantLED displaysMeaning of the error and countermeasuresError messageinformation1Information2

CO 03DOCOmoPartError message and related informationRelevantLED displaysMeaning of the error and countermeasuresError messageInformation1Information2I

эсшX»аItoPart1C memory cardError message and related InformationError message1C card BCC error1C card type errorInformation1Information2Information3Re